FMT250-10B Automatic Rotary Die Cutting Machine

FMT250-10B Automatic High Efficiency rotary die cutting machine for Conductive Tape Thermal Insulation Sheet Battery Heat Insulating Shielding Film China Factory with CE 

Fumart high efficiency rotary die cutting machine is one of the commonly used equipment in the production and processing of conductive insulating pads. It can cut the conductive insulating materials into the desired size and shape, and has efficient and precise cutting capabilities. By controlling the speed and cutting depth of the circular knife, various complex shapes of conductive/insulating pads can be produced and processed. The circular die-cutting machine is easy to operate and suitable for cutting different materials, improving the production efficiency and quality of conductive insulating pads. In the production and processing of conductive insulating pads, the circular die-cutting machine plays an important role and provides reliable solutions for production manufacturing.

Characteristic:

·       Module design: One machine, by changing tools or adding apparatus (below details), can cover most of the industries, such as Medical and Cosmetic, Anti Dust Foams Meshes, Conductive Insulation Pads, Graphite Thermal Pads, Screen Frame Adhesives, UHFHF RFID Tags Labels, etc.

·       ALL cutter holder's movements are controlled by JAPAN Omron servomotor with enough torsion, stable acceleration and deceleration, precision can be ±0.05--±0.1.

·       All unwind & rewind shafts are driven separately by servo motors. The unwinding, rewinding, straight & reverse rotation are more flexible and controlled by high sensitivity tension sensor shaft's feedback to ensure smooth running.

·       It can save more 200 kinds of SOP data, improve standard level, and reduce dependence on Operator's experience and reduce more than 60% material waste

·       Main unwind EPC system can stabilize the material feeding into blade holder

·       Movable auxiliary unwind shaft

·       Fracturing detecting machine stop or alarming to reduce material waste.

·       Machine has the function of asynchronous laminating which can save material.

·       Color code electric eye tracking system can meet the demand of position precision of produce printing product.

·       The main operation interface adopts touch panel, with picture display for easy operation. Keyboard, mouse and hand touch are all available.

·       CCD testing system can test position precision all the time during the whole process and then feedback to PLC which send orders to servo motors to adjust position.

 Production and QC Process:

After-service:

§  Engineers be dispatch to customers place for training and debugging

§  One-year free warranty (except consumables), life paid maintenance and overseas service

 Advantages:

The advantages of using a rotary die-cutting machine in the production of conductive insulating pads offers several advantages:

1. Efficient and precise cutting: Rotary die-cutting machines use a circular knife to cut the materials, ensuring clean and precise cuts. This allows for accurate dimensions and shapes of the conductive insulating pads, resulting in high-quality products.

2. High production speed: Rotary die-cutting machines can operate at high speeds, which increases the production efficiency of conductive insulating pads. This is particularly important when large quantities of pads need to be produced within a short time frame.

3. Versatility: Rotary die-cutting machines can be adjusted to cut different sizes and shapes of conductive insulating pads. This versatility allows for flexibility in production and the ability to meet various customer requirements.

4. Automation: Rotary die-cutting machines can be integrated into automated production lines, which reduces the need for manual labor and increases productivity. This results in cost savings and improved overall operational efficiency.

5. Waste reduction: Rotary die-cutting machines are designed to minimize material waste during the cutting process. The cutting process is precise and efficient, reducing the amount of material that is wasted as scrap. This leads to cost savings and a more sustainable production process.

Using a rotary die-cutting machine in the production of conductive insulating pads offers high efficiency, precision, versatility, automation, and waste reduction benefits. These advantages contribute to improved production quality, increased productivity, and cost savings in the manufacturing process.

 Applications:

1. Flexible Printed Circuit (FPC): It can cut and shape FPCs into desired shapes and sizes for use in various electronic devices.

2. Labels and Stickers: The machine can die-cut labels and stickers from different types of materials, such as paper, plastic, and vinyl.

3. Gaskets and Seals: It can cut gaskets and seals from materials like rubber, foam, or silicone, which are used in automotive, industrial, and other applications.

4. Packaging Materials: The machine can cut and shape packaging materials, such as cardboard, corrugated board, and foam, for making boxes, inserts, and protective packaging.

5. Membrane Switches: It can cut and shape membrane switches, which are used in control panels, keyboards, and other electronic devices.

6. Insulation Materials: The machine can cut insulation materials, such as fiberglass, Mylar, or Nomex, for use in electrical equipment or HVAC systems.

7. Automotive Interior Parts: It can cut and shape materials like leather, fabric, or foam to produce automotive interior parts like seat covers, headrests, and armrests.

8. Medical Components: The machine can cut medical components, such as medical-grade tapes, filters, or foam pads, used in medical devices and equipment.

9. Industrial Components: It can cut and shape various industrial components, such as gaskets, pads, spacers, or washers, made from materials like rubber, foam, or PTFE.

 Cases

 Packaging

1. Inner Package: Vacuum PET film  

2. In Containers, By sea 

FAQS:

1. Question: What types of conductive insulation pads can the round knife cutting machine accommodate in production?

Answer: The round knife cutting machine is suitable for various conductive insulation materials, such as conductive rubber pads, conductive polymer pads, conductive adhesive pads, etc. It can adapt to different materials' cutting needs by adjusting the blade, pressure, and speed.

 2. Question: Can the round knife cutting machine meet the production requirements for different sizes and shapes of conductive insulation pads?

Answer: Yes, the round knife cutting machine has the ability to adjust the cutting tools and molds, to meet the requirements for different sizes and shapes. The operator can adjust and set according to the specific product specifications, ensuring accurate and precise cutting.

 3. Question: What is the production efficiency of the round knife cutting machine in the production of conductive insulation pads?

Answer: The round knife cutting machine is easy to operate and highly efficient, enabling high-speed production. It can perform cutting at a fast and accurate speed, improving production efficiency, and is suitable for mass production demands.

 4. Question: How does the round knife cutting machine reduce material waste?

Answer: The round knife cutting machine adopts a high-precision cutting method, which can minimize material waste. The cutting process is precise and efficient, reducing waste generation, thereby saving costs and promoting sustainable production.

 5. Question: What is the level of automation of the round knife cutting machine?

Answer: The round knife cutting machine can integrate with automated production lines, achieving a highly automated production process. It can work in conjunction with other equipment, such as feeding systems and picking systems, reducing manual operations and improving production efficiency.

Fumart Factory:

Fumart Automation Equipment Technology is a professional manufacturer of rotary die-cutting machines and die-cutting machine accessories. We have advanced production facilities and a technical team dedicated to providing customers with high-quality products and excellent services.

Our rotary die-cutting machines adopt the latest cutting technology and high-precision tools, enabling precise cutting of various materials such as paper, tapes, films, and plastics. They have stable performance and high production efficiency, and can meet the needs of different industries.

At the same time, we also provide various die-cutting machine accessories, including cutting dies, anvil cylinders, rotary tooling, spindle, blades and pressure pads. These accessories are precision processed and have excellent wear resistance and durability, effectively prolonging the service life of the machine and improving production efficiency.

Our products are widely used in packaging, printing, leather, furniture, and other industries, and are highly praised by customers. We not only provide reliable products but also customized solutions and technical support to meet different production needs.

Whether you are an individual user or a large company, we can provide you with the most suitable products and services. Please feel free to contact us for more information about our company and products. We look forward to cooperating with you!

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