16B Converting Machine Customizing Insulation Solutions for Graphite Thermal Shield Production

FMT250-16B Automatic High Efficiency rotary die cutting machine for Graphite Insulation Gaskets Cutting Electronics Components Pads Processing Laminating Supplier with CE

Fumart high efficiency rotary die cutting machine plays an important role in the production of graphite insulation gaskets. Graphite insulation gaskets are materials with excellent insulation properties, widely used in the thermal industry. The rotary die cutting machine can accurately cut the graphite material into various shapes and sizes of insulation gaskets according to requirements. It uses a high-speed rotating rotary die to ensure that the dimensions of each insulation gasket meet the requirements. The automated operation and high production efficiency of the rotary die cutting machine improve the production efficiency and product quality of the production line. At the same time, the rotary die cutting machine is also flexible and can adapt to different sizes and shapes of insulation gasket production requirements. Therefore, the rotary die cutting machine is widely used in the production of graphite insulation gaskets, providing the industry with high-quality insulation products.

Characteristic:

·       Module design: One machine, by changing tools or adding apparatus (below details), can cover most of the industries, such as Medical and Cosmetic, Anti Dust Foams Meshes, Conductive Insulation Pads, Graphite Thermal Pads, Screen Frame Adhesives, UHFHF RFID Tags Labels, etc.

·       ALL cutter holder's movements are controlled by JAPAN Omron servomotor with enough torsion, stable acceleration and deceleration, precision can be ±0.05--±0.1.

·       All unwind & rewind shafts are driven separately by servo motors. The unwinding, rewinding, straight & reverse rotation are more flexible and controlled by high sensitivity tension sensor shaft's feedback to ensure smooth running.

·       It can save more 200 kinds of SOP data, improve standard level, and reduce dependence on Operator's experience and reduce more than 60% material waste

·       Main unwind EPC system can stabilize the material feeding into blade holder

·       Movable auxiliary unwind shaft

·       Fracturing detecting machine stop or alarming to reduce material waste.

·       Machine has the function of asynchronous laminating which can save material.

·       Color code electric eye tracking system can meet the demand of position precision of produce printing product.

·       The main operation interface adopts touch panel, with picture display for easy operation. Keyboard, mouse and hand touch are all available.

·       CCD testing system can test position precision all the time during the whole process and then feedback to PLC which send orders to servo motors to adjust position.

Production and QC Process:

After-service:

§  Engineers be dispatch to customers place for training and debugging

§  One-year free warranty (except consumables), life paid maintenance and overseas service

Advantages:

The use of a rotary die-cutting machine in the production of graphite insulation gaskets offers several advantages:

1. High precision: A rotary die-cutting machine can accurately cut graphite material into various shapes and sizes. It ensures precise cutting and consistent dimensions for each insulation gasket, resulting in high-quality products.

2. Efficiency: The rotary die-cutting machine operates at high speeds, allowing for rapid production of insulation gaskets. It significantly improves production efficiency and reduces manufacturing time, leading to increased output.

3. Versatility: A rotary die-cutting machine can accommodate different sizes and shapes of insulation gaskets. It can easily adapt to changing production requirements, providing flexibility to meet various customer demands.

4. Automation: The machine operates in an automated manner, reducing the need for manual intervention. This leads to improved productivity, reduced labor costs, and minimized human errors.

5. Cost-effective: With high efficiency and automation, a rotary die-cutting machine helps in optimizing production costs. It reduces material waste and maximizes resource utilization, resulting in overall cost savings for the production process.

6. Consistency: The use of a rotary die-cutting machine ensures consistent and uniform cutting of insulation gaskets. It helps maintain product quality and consistency throughout the production process.

7. Safety: Rotary die-cutting machines are equipped with safety features such as emergency stop buttons and protective barriers. These safety measures protect operators from potential accidents and ensure a safe working environment.

The use of a rotary die-cutting machine offers precision, efficiency, versatility, automation, cost-effectiveness, consistency, and safety in the production of graphite insulation gaskets. It is a valuable tool for enhancing productivity and ensuring high-quality insulation products.

Applications:

1. Flexible Printed Circuit (FPC): It can cut and shape FPCs into desired shapes and sizes for use in various electronic devices.

2. Labels and Stickers: The machine can die-cut labels and stickers from different types of materials, such as paper, plastic, and vinyl.

3. Gaskets and Seals: It can cut gaskets and seals from materials like rubber, foam, or silicone, which are used in automotive, industrial, and other applications.

4. Packaging Materials: The machine can cut and shape packaging materials, such as cardboard, corrugated board, and foam, for making boxes, inserts, and protective packaging.

5. Membrane Switches: It can cut and shape membrane switches, which are used in control panels, keyboards, and other electronic devices.

6. Insulation Materials: The machine can cut insulation materials, such as fiberglass, Mylar, or Nomex, for use in electrical equipment or HVAC systems.

7. Automotive Interior Parts: It can cut and shape materials like leather, fabric, or foam to produce automotive interior parts like seat covers, headrests, and armrests.

8. Medical Components: The machine can cut medical components, such as medical-grade tapes, filters, or foam pads, used in medical devices and equipment.

9. Industrial Components: It can cut and shape various industrial components, such as gaskets, pads, spacers, or washers, made from materials like rubber, foam, or PTFE.

Cases 

 Packaging

1. Inner Package: Vacuum PET film  

2. In Containers, By sea 

FAQS:

Question 1: Does using a round knife cutting machine to produce graphite insulation pads result in material waste?

Answer: The use of a round knife cutting machine can accurately cut graphite materials, minimizing material waste. The machine can be customized to cut according to design requirements, avoiding unnecessary material waste. 

Question 2: Does using a round knife cutting machine to produce graphite insulation pads require manual intervention?

Answer: The round knife cutting machine can run automatically without frequent manual intervention. Simply set the cutting parameters and molds, then start the machine, and it will automatically complete the cutting work. Manual intervention is only required to monitor the machine's operation. 

Question 3: How precise is the cutting accuracy of the round knife cutting machine on graphite materials?

Answer: The round knife cutting machine can achieve high precision cutting of graphite insulation pads through precise cutting molds. It can achieve accurate cutting of shapes and sizes, ensuring consistent dimensions for each insulation pad and providing high-quality products. 

Question 4: How efficient is the production of the round knife cutting machine?

Answer: The round knife cutting machine has the advantage of high-speed operation, allowing for rapid completion of cutting work for graphite insulation pads and increasing production efficiency. Compared to manual cutting, using a cutting machine significantly shortens the production cycle and increases output. 

Question 5: How is the safety of using a round knife cutting machine to produce graphite insulation pads ensured?

Answer: The round knife cutting machine is equipped with safety devices such as an emergency stop button and protective isolation nets to ensure the safety of operators. In addition, operators should receive necessary training to understand the operating procedures and safety precautions of the machine, ensuring safe operation. 

Fumart Factory:

 Fumart Automation Equipment Technology is a professional manufacturer of rotary die-cutting machines and die-cutting machine accessories. We have advanced production facilities and a technical team dedicated to providing customers with high-quality products and excellent services.

Our rotary die-cutting machines adopt the latest cutting technology and high-precision tools, enabling precise cutting of various materials such as paper, tapes, films, and plastics. They have stable performance and high production efficiency, and can meet the needs of different industries.

At the same time, we also provide various die-cutting machine accessories, including cutting dies, anvil cylinders, rotary tooling, spindle, blades and pressure pads. These accessories are precision processed and have excellent wear resistance and durability, effectively prolonging the service life of the machine and improving production efficiency.

Our products are widely used in packaging, printing, leather, furniture, and other industries, and are highly praised by customers. We not only provide reliable products but also customized solutions and technical support to meet different production needs.

Whether you are an individual user or a large company, we can provide you with the most suitable products and services. Please feel free to contact us for more information about our company and products. We look forward to cooperating with you!

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