Driving Innovation in Automotive Component Manufacturing: Rotary Die Cutting Solutions

As the automotive industry continues to evolve and demand for high-quality, precision-engineered components grows, driving innovation in automotive component manufacturing is crucial. Rotary die cutting solutions have emerged as a game-changing technology, revolutionizing the production process for automotive parts. These state-of-the-art systems offer unparalleled precision, efficiency, and versatility, allowing manufacturers to create complex components with utmost accuracy and consistency. By integrating rotary die cutting solutions into their production lines, automotive companies can streamline their manufacturing processes, reduce waste, and achieve greater cost-effectiveness. With the ability to handle a wide range of materials and designs, rotary die cutting solutions are driving innovation in automotive component manufacturing, paving the way for the development of advanced, high-performance vehicles.

Die-cut products in automotive application

Die-cut products are extensively used in automotive for a variety of applications including:

- Die-cut damping aluminum foil tape, electrical tape die-cut parts, and foam tape sealant adhesive parts.

- Die-cut parts for the adhesive tape of rearview mirror bezel structure.

- Installation products: Die-cut parts using double-sided tape, foam tape, transfer tape, double-stabilized tape resistant to plasticizers, fog reducing tape, which can be used on automotive parts through cutting and die-cutting. For example: instrument panel, lighting, decorations, etc.

Special site sound-absorbing material die-cut parts; Noise reduction and shock absorption: Between metal parts and plastic parts, plastic parts and plastic parts, metal parts and metal parts, die-cut products made of foam, blankets, and textiles for scratch resistance are applied to reduce noise and vibration functions.

Die-cut products for LCD, VCD, and DVD for car interior components, die-cut products for transfer tape, and tape die-cut products for various interior parts bonding; Die-cut products for protective buffer materials, die-cut products for roof structure sealing tape, etc. Interior and buffering: Various neoprene rubber, foam, and silicone materials, after precision die-cutting, are used in decorative parts, car doors, and headliners, etc.

Other applications: Installation of car logos, high-temperature spray masking paper, sealing of airbags, speaker covers, temporary protective linings, and more.

The role of die-cut products in automotive

Applications of die-cut products around the front of the car

The front of the car, constantly in harsh conditions, is the heart of the car, with various important components such as systems, sensors, etc., where die-cut products are widely used for sealing and buffering.

1. Car flashlights: Waterproof, improved light shielding

2. Engine hood partition: Thermal insulation, noise prevention

3. Engine seal/battery seal: Absorb vibration, prevent collision noise

4. Car front lights: Waterproof, improved light shielding

5. Fog lights: Waterproof, improved light shielding

6. Side sensor & Side camera: Dustproof, waterproof

Applications of die-cut products around the back of the car

Apart from the driving front, the back design of the car is also very important. Various requirements such as water resistance and weather resistance are very strict for car lights, illumination, sensors, cameras, etc.

1. Third brake light: Waterproof, improved light shielding

2. Parking lights/Backup lights/Flashing lights: Waterproof, improved light shielding

3. Backup camera: Dustproof, waterproof

4. Side sensors: Dustproof, waterproof

5. Around the exhaust pipe: Heat shielding, thermal insulation

6. Fuel tank insulation: Heat shielding, vibration absorption

Applications of die-cut products around the instrument panel

The machine that sends important information to the driver is concentrated around the instrument panel. Die-cut products are used as sealing material, dustproof material, and light shielding material at speedometers, various display lights.

1. Instrument display board: Dustproof, gap filling, improved light shielding

2. ETC antenna: Absorb vibration, prevent collision noise

3. Steering wheel buttons: Cushioning

4. Steering wheel: Absorb vibration, cushioning

5. Gear position light: Dustproof, improved light shielding

Applications of die-cut products in car navigation systems and AV equipment

High-performance, multi-purpose, and constantly updated car navigation systems, AV equipment. LCD and other precision components are used as light shielding materials, spring materials, etc.

1. Navigation LCD: Dustproof, gap filling, absorb shock, prevent collision noise

2. LED: Dustproof, gap filling, improved light shielding

3. Buttons: Dustproof, spring material

4. CD/MD player: Dustproof, sealed, gap filling, absorb shock

5. AC power supply: Absorb vibration, prevent collision noise

6. ETC onboard unit: Absorb vibration, prevent collision noise

Applications of die-cut products in car interiors

1. Interior lights: Dustproof, absorb vibration, improved light shielding

2. In-car light/map lights: Dustproof, absorb vibration, improved light shielding

3. Rear seat monitor: Gap filling, absorb vibration, prevent noise, absorb shock

4. Sunglasses box: Gap filling, absorb vibration, prevent noise, prevent collision noise

5. Coin box: Gap filling, absorb vibration, prevent noise, prevent collision noise

6. Cup holder: Restorability, creativity, absorb vibration, prevent noise, prevent collision noise

7. Central control console box: Gap filling, absorb vibration, prevent noise, prevent collision noise

8. Round box: Gap filling, absorb vibration, prevent noise, prevent collision noise

9. Convenience hook: Prevent noise, absorb shock

10. Open box at the armrest: Gap filling, absorb vibration, prevent noise, prevent collision noise

11. Back table: Absorb shock, prevent collision noise

12. Speaker: Gap filling, prevent sound distortion, prevent collision noise, improve airtightness

13. Side table: Absorb shock, prevent collision noise

14. Armrest: Prevent noise, absorb shock

15. Bottle holder: Restorability, creativity, absorb vibration, prevent noise

16. Ashtray: Gap filling, absorb vibration, prevent noise, prevent collision noise

17. Hooks around the sunshade: Absorb vibration, absorb shock

18. Surrounding the rear storage box: Gap filling, absorb vibration, prevent noise, prevent collision noise

19. CD changer: Dustproof, prevent vibration, prevent noise, absorb shock